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Car braking with dummy under 3 point seatbelt at 150g deceleration

Posted on June 27, 2022August 30, 2023 By mechalab761691 No Comments on Car braking with dummy under 3 point seatbelt at 150g deceleration

LS-DYNA is a widely used finite element analysis (FEA) software for simulating complex real-world events and behaviors. It’s often used in the automotive industry to simulate various scenarios, including car braking and crash simulations. The term “dummy” usually refers to anthropomorphic test devices (ATDs) or crash test dummies, which are used to simulate the response of a human body during a crash.

In your scenario, you’re looking to simulate a car braking event with a dummy secured by a 3-point seatbelt experiencing a deceleration of 150g. This means the dummy will experience an acceleration 150 times that of Earth’s gravity (9.81 m/s²). Here are the general steps you would take to set up and run this simulation using LS-DYNA:

  1. Model Creation:
    Create a detailed finite element model of the car, including the dummy and the seatbelt system. You would need to model the car’s structural components, braking system, seatbelt geometry, and the dummy itself. This involves creating a mesh of finite elements that represent the physical components.
  2. Material Properties:
    Assign appropriate material properties to each component in the model. This includes defining the properties of the car’s materials, seatbelt materials, and the dummy’s material. Material properties such as density, Young’s modulus, Poisson’s ratio, and more will impact the simulation’s accuracy.
  3. Boundary Conditions:
    Apply boundary conditions to simulate the actual scenario. Fix the car’s wheels to prevent rigid body motion, apply constraints to simulate the seatbelt attachment points, and define the initial position and orientation of the dummy.
  4. Loads and Constraints:
    Apply the braking load to the car. This can be done by specifying a deceleration or a force applied to specific parts of the car. Also, model the seatbelt as a tension element between the dummy and the car’s seat.
  5. Contact Definitions:
    Define contact interactions between various components. For example, define contact between the dummy and the seat, between the dummy and the seatbelt, and between different parts of the car.
  6. Simulation Settings:
    Configure simulation settings such as time step, simulation duration, and solver settings. LS-DYNA offers various solver options to ensure stability and accuracy in the simulation.
  7. Run Simulation:
    Execute the simulation and let LS-DYNA compute the dynamic response of the model over time. The simulation results will provide information about the dummy’s movement, seatbelt tension, stress and strain distribution in various components, and more.
  8. Post-Processing:
    Analyze the simulation results using LS-DYNA’s post-processing tools. You can visualize the dummy’s behavior, seatbelt forces, deformation of the car’s structure, and other relevant data.

It’s important to note that simulating such scenarios requires expertise in finite element analysis, car mechanics, and LS-DYNA software. The accuracy of the results depends on the accuracy of the model, material properties, and the simulation settings. It’s also recommended to validate simulation results with real-world testing whenever possible.

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Finite Element Analysis (FEA) using software such as LS-DYNA, ANSYS, or LS-DYNA has revolutionized engineering design and analysis. This approach involves breaking down complex structures into smaller elements, applying mathematical principles, and utilizing computer simulations to predict their behavior under various conditions. This enables engineers to assess structural, thermal, and fluid dynamics aspects without the need for physical prototypes.

ANSYS, renowned for its comprehensive suite of simulation tools like ANSYS Workbench, offers a user-friendly interface for setting up simulations encompassing structural, thermal, and CFD analyses. ANSYS Workbench simplifies simulation setup, whether for static, steady-state, or transient scenarios, and facilitates the exploration of dynamic responses, including explicit dynamics, such as high-speed impacts.

FEA simulations involve determining stress and strain distributions, accommodating large deformations, and finding solutions for problems through iterative solvers. Convergence of solutions is crucial to obtaining accurate results. Forces, moments, velocities, displacements, temperatures, and heat transfers are among the parameters analyzed during simulations.

Modal analyses help determine natural frequencies and shapes of structures, while geometrical models can be constructed in both 2D and 3D for accurate representation. FEA scenarios encompass various simulations, from simple static analyses to complex transient dynamics studies.

The Von Mises stress criterion assesses materials’ yielding, and expertise in FEA is vital for accurate analysis. ANSYS Workbench Online offers training, lessons, and tutorials to guide users in mastering the software’s capabilities. These resources are especially helpful for gaining proficiency in structural and thermal simulations.

Meshing, dividing structures into smaller elements, is crucial. The arrangement of elements and nodes impacts simulation accuracy. Elements may exhibit plasticity, hyperelasticity, or follow Mooney-Rivlin behavior, which is essential when assessing materials like steel, rubber, or even creep effects over time.

Vibration analyses explore structures’ responses to external forces. Harmonic and random vibrations can impact performance and durability. Simulation results provide insight into resonance modes and shape deformations.

Online FEA resources like ANSYS Workbench Online provide accessible learning opportunities. After conducting simulations, comprehensive FEA reports aid in interpreting results, offering insights into the analyzed structure’s behavior.

In summary, FEA using tools like LS-DYNA, ANSYS, or LS-DYNA has transformed engineering practices. ANSYS Workbench simplifies simulations for structural, thermal, and fluid dynamics analyses, whether static, steady, transient, or dynamic. Convergence, stress, strain, large deformations, and other parameters are critical considerations. ANSYS Workbench Online provides training and tutorials, and FEA reports aid in interpreting simulation results. Elements like plasticity, hyperelasticity, Mooney-Rivlin behavior, and vibration responses are integral to comprehensive analyses.

Car braking with dummy under 3 point seatbelt at 150g deceleration

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